Industrial Maintenance Technician Practice Test 2025 – Your All-in-One Guide to Exam Success!

When an electric motor is overloaded, it may overheat and trip the circuit breaker. This occurs because an overload condition causes the motor to draw more current than it is designed to handle. The excess current generates additional heat within the motor's windings and components. If the motor continues to operate under this high load, the temperature can rise beyond safe operating limits, which can lead to insulation failure or damage to the motor. Most electrical systems are designed with protective devices, such as circuit breakers, that are intended to interrupt the power supply when current exceeds a certain threshold. This protective measure helps prevent further damage to both the motor and the electrical system.

The other options would not occur with an overloaded motor. It does not operate more efficiently; rather, efficiency declines under overload as energy is wasted as heat. The power output does not increase safely; instead, it might be limited or lead to failure. Additionally, the motor does not operate at a lower RPM in an overload situation; typically, it will struggle to maintain its normal speed, possibly resulting in a stall or continuous heating. This understanding is critical for industrial maintenance technicians, as it helps in troubleshooting and ensuring the longevity of electric motors in various applications.